Before You Blame the Pump, Check Your Tires 

I am speaking with managers right now, and the conversation almost always starts the same way: fuel. Prices are brutal, margins are getting squeezed, and everyone is looking for somewhere to claw back a few cents per mile. Most of the time, they’re looking at routes, loads, driver behavior, and equipment specs. All the right places. 

But here’s what I’ve started asking: when did you last look at your trailer tire pressure? 

Nine times out of ten, the answer is some version of “we check them when we can” or “the drivers do walk-arounds.” And that’s where the problem lives. 

The Drain You Can’t See 

A tire that’s 10 PSI low doesn’t look underinflated. It looks fine. It rolls fine. But it’s quietly costing you on every single mile. 

According to the U.S. Department of Energy, a tire running 10 PSI low burns 2–3% more fuel per mile than a properly inflated tire. Get to 20–30 PSI underinflation (which happens faster than you’d think on trailers sitting at docks or drop yards for days at a time), and field testing puts that fuel penalty at 8–10%. 

With diesel sitting above $5 a gallon right now, that’s not a rounding error. For a fleet running hundreds of trailers, that’s a meaningful line item leaving the business every single month through tires that, on the surface, look perfectly fine. 

And according to FMCSA data, 55% of commercial vehicles have at least one tire running 10 or more PSI below optimal. This isn’t an edge case. It’s the norm. 

Why Trailers Are the Problem 

Tractors get attention. Drivers walk around them every day, and shop techs see them regularly. Trailers are a different story. They get dropped at docks, sit in yards, and spend days or weeks disconnected from anyone who might notice something’s off. 

By the time a tire issue shows up visually, you’ve already absorbed the cost: fuel, accelerated wear, and potentially a blowout that means a roadside call, a delayed shipment, and a safety incident. NHTSA data shows that tires underinflated by more than 25% are three times more likely to contribute to a crash. 

Only about 15% of trailers currently have any kind of tire pressure monitoring in place, compared to 25–30% of tractors (NACFE). That gap is exactly where the money is going. 

What We Do About It 

This is the problem Phillips Connect TPMS was built to solve. Our sensors give fleet managers continuous visibility into trailer tire pressure and temperature, reporting every three minutes with immediate alerts the moment something changes. If a tire starts losing pressure at 2 AM in a drop yard in Memphis, you know about it before it becomes a problem. 

The sensors install quickly and easily, last up to four times longer than competing solutions thanks to their energy efficiency, and come backed by an 8-year warranty. They’re built to live on your trailers for the long haul. 

The FMCSA studied the impact of TPMS across tractor-trailer fleets and found a 1.4 to 1.8% improvement in fuel economy. Layer in the avoided blowouts, extended tire life, and reduced roadside service calls, and the ROI conversation tends to get straightforward pretty quickly. 

Let’s Talk 

I’m not going to tell you trailer TPMS is a silver bullet for everything that’s happening with fuel prices right now. But I will tell you that in almost every fleet conversation I have, tire pressure is an overlooked line item, and it’s fixable fast. 

If you want to talk through what your fleet looks like and where the gaps might be, I’m easy to reach. No pitch deck required. 

►  Get in touch with Thomas

The Hidden Cost of Blind Spots: Why Ignoring Trailer Tire Health Is Draining Your Profits

Fleet conversations often center on the tractor, the driver, and the cargo. Yet one of the most important contributors to cost, safety, and uptime rolls directly behind them. Trailer tires are frequently overlooked, and many fleets still rely on a manual and reactive approach to managing them.

A blown tire is not a simple repair. It is a chain reaction. Downtime, missed schedules, driver frustration, possible CSA violations, and preventable safety risks all stem from a single failure. In a margin-driven industry, operating without visibility into tire health is a risk that fleets can no longer absorb.

Fleet Trailer Tire Health Monitoring brings clarity to a traditionally hidden problem. By shifting from guesswork to real-time insight, tire health becomes a strategic advantage instead of a recurring cost.

Prevent Failures Before They Happen

The strength of a Fleet Trailer Tire Health Monitoring system comes from continuous oversight. Real-time pressure and temperature data reveal issues long before they turn into roadside events.

Prevent Blowouts: Under-inflation is one of the most common causes of tire failure. Timely alerts allow teams to correct pressure loss early and avoid a blown tire on the highway.

Catch Slow Leaks: A gradual leak can go unnoticed during manual checks. Sensors catch it immediately and help prevent unnecessary tire destruction.

Reduce Costs and Improve Efficiency

Poor tire management increases operating costs across the board. A dedicated monitoring system helps address the most common sources of waste.

Maximize Tire Life: Correct pressure significantly extends tread life and reduces the need for frequent replacements or recaps.

Improve Fuel Performance: Under-inflated tires create higher rolling resistance. Keeping tires at the proper pressure helps improve fuel efficiency across the fleet.

Eliminate Manual Checks: Automated data collection reduces labor, speeds up inspections, and ensures accuracy. Teams can focus on higher value work instead of routine pressure checks.

Strengthen Safety and Support Compliance

Tire-related issues are a major contributor to safety incidents and DOT violations. Early detection and reliable records help fleets operate with more confidence.

Reduce On-Road Risks: Preventing tire failures protects drivers, equipment, and the motoring public.

Support Compliance Efforts: Digital tire history and live tire status show a consistent and proactive maintenance culture. This documentation is valuable during audits and incident reviews.

Gain a Fleet-Wide View That Drives Better Decisions

The full benefit of Fleet Trailer Tire Health Monitoring emerges when the data is centralized into an integrated platform. This creates visibility across the fleet rather than isolated alerts.

Prioritized Repairs: See every tire-related issue in one place and address them according to severity. This helps schedule repairs during yard time rather than during a load.

Identify Patterns: Trends by trailer, route, or tire brand help fleets address underlying causes and make more informed purchasing and maintenance decisions.

The Bottom Line: Do Not Wait for the Bang

Trailer tires are a significant investment and one of the most preventable sources of downtime. Treating them as a passive component is an expensive strategy. Modern Fleet Trailer Tire Health Monitoring gives fleets the awareness needed to protect uptime, safety, and cost structure.

When tire health becomes part of a connected strategy, fleets gain a measurable competitive advantage.

Is your tire management strategy keeping pace with the demands of modern operations? How is your team using data to improve reliability and asset performance?

The Future of Tire Management: Leveraging Data for Smarter Fleet Operations

The article “Information Inflation” in Fleet Maintenance Magazine explores how data analytics transform tire management for fleets. By leveraging Tire Pressure Monitoring Systems (TPMS) and auto-inflation technologies, fleets can proactively monitor tire pressure, temperature, and wear trends. These insights help reduce costly breakdowns, improve fuel efficiency, and extend tire life, ensuring optimal fleet performance.

Cliff Creech, SVP of Engineering and Operations at Phillips Connect, highlights the importance of advanced tire data solutions:
“Fleets using a comprehensive tire health monitoring solution will see under-inflated tires that should have been inflated by a properly maintained automatic tire inflation system – This comprehensive approach allows fleets to dispatch technicians to address both the obvious tire issue and any underlying issues with the ATIS.”

Read the full article here (pages 16-20)